Getting FOS on a bootable ISO image

[mechalas]

@sebastian-roth I will give this a shot. Thank you!

[mechalas]

So these instructions build iPXE, and I presume the idea is to chain load the FOG image from the server?

I am not sure if that will help me. What I really need is to be able to boot FOS directly from an iso. I am leery of involving PXE in the process at all.

[george1421]

@mechalas said in Getting FOS on a bootable ISO image:

@sebastian-roth UEFI boot

UEFI is pretty simple to boot. I have a few tutorial depending on where you want to jump into the process.

I think the simpliest one for uefi is this: https://forums.fogproject.org/topic/6350/usb-boot-uefi-client-into-fog-menu-easy-way

If you want to boot right into fos linux with some of the limitations of the process: https://forums.fogproject.org/topic/7727/building-usb-booting-fos-image

[Sebastian Roth]

@mechalas said in Getting FOS on a bootable ISO image:

So these instructions build iPXE, and I presume the idea is to chain load the FOG image from the server?
I am not sure if that will help me. What I really need is to be able to boot FOS directly from an iso. I am leery of involving PXE in the process at all.

Yes and no. While loading iPXE from the ISO is skipping some major part of PXE booting it would still need the DHCP server to hand out PXE information (at least option 66 - next server) for iPXE to be able to pull the next file via TFTP.

Well then it’s going to be the more complicated way of building an ISO with GRUB and FOS kernel&init. Will provide further information on that soon.

[mechalas]

@sebastian-roth I did give this a shot on one of our problem systems. It had a 25% success rate, meaning it took four tries before it worked. The first three tries, it hung at “iPXE Initializing devices” and had to be power-cycled (which, thankfully, I can do remotely). The fourth time it worked, which is the first time this system has ever successfully PXE booted.

[Sebastian Roth]

@mechalas After playing with this stuff for a bit I came up with two different ways to create an UEFI bootable FOS ISO.

Using grub-mkrescue:
Hint: For this to work you need an UEFI based 64 bit Linux system that you can use to create the ISO. If you try this on a BIOS machine or 32 bit system it will still build the ISO for you but it might not boot on 64 bit UEFI systems.

sudo -i
apt install grub-efi-amd64-bin mtools xorriso mkisofs
mkdir -p iso/boot/grub
cp /var/www/html/fog/service/ipxe/bzImage iso/boot/
cp /var/www/html/fog/service/ipxe/init.xz iso/boot/
vi iso/boot/grub/grub.cfg
grub-mkrescue -o fos-x86_64-efi.iso iso/

Insert whatever grub.cfg you want. For example use the one @george1421 posted in his tutorial on USB booting. Be aware that you definitely need to use the kernel parameter boottype=usb to make it pull the parameters that iPXE would receive and pass on through the dynamic boot instructions generated.

Using grub-mkstandalone and xorriso manually:

sudo -i
apt install grub-efi-amd64-bin mtools xorriso mkisofs
mkdir -p iso/boot/grub/
mkdir -p iso/EFI/BOOT/
cp /var/www/html/fog/service/ipxe/bzImage iso/boot/
cp /var/www/html/fog/service/ipxe/init.xz iso/boot/
vi iso/boot/grub/grub.cfg
grub-mkstandalone -o iso/EFI/BOOT/BOOTX64.EFI -O x86_64-efi "boot/grub/grub.cfg=iso/boot/grub/grub.cfg"
dd if=/dev/zero of=iso/EFI/BOOT/efiboot.img bs=1M count=10
mkfs.msdos -F 12 -n 'EFIBOOTISO' iso/EFI/BOOT/efiboot.img
mmd -i iso/EFI/BOOT/efiboot.img ::EFI
mmd -i iso/EFI/BOOT/efiboot.img ::EFI/BOOT
mcopy -i iso/EFI/BOOT/efiboot.img iso/EFI/BOOT/BOOTX64.EFI ::EFI/BOOT/BOOTX64.EFI
cd iso
xorriso -as mkisofs -V 'FOGPROJECT' -e EFI/BOOT/efiboot.img -no-emul-boot -o ../fos-x86_64-efi.iso .

Same here, use the grub.cfg file George provided in his tutorial. But you need to add those two lines at the start for George’s config example to work in this setup:

set root=(cd0)
set prefix=(memdisk)/boot/grub

Every time you change the contents of grub.cfg you need to run all the commands starting from grub-mkstandalone again.

Resouces used:
https://willhaley.com/blog/custom-debian-live-environment-grub-only/
https://github.com/syzdek/efibootiso
https://github.com/linuxkit/linuxkit/blob/master/tools/mkimage-iso-efi/make-efi
https://unix.stackexchange.com/a/611846

[mechalas]

@sebastian-roth Thank you! This looks promising. I will give it a shot on Monday.

[mechalas]

@sebastian-roth I used the grub-mkrescue method and it worked on the first attempt! This is very encouraging, and I am going to ask our lab tech to try this on the other problem systems.

I cannot thank you enough for your help.

[Sebastian Roth]

@mechalas You are welcome.

From what I have seen in the verbose output of grub-mkrescue (just add -v as command line option) the ISO created might even boot on legacy BIOS systems as well. Not exactly sure though.

[mechalas]

@sebastian-roth as you suspected, this ISO image did boot both legacy and EFI. Which has been a boon.

I have used this ISO four times this week, and it has been a huge time-saver.