I am getting the same error trying to load a Windows 7 image to a company laptop. I am not sure if the disk that the images was created on is the same size, though I have had two newer system come in that imaged OK. All are the same model. One interesting thing is that I ran a partition manager (partd v6) and it also stated that the partition was outside the disk until I deleted, created, and formatted the partition. Ran FOG and got the same error.